Zhangjiagang Jiayuan Machinery Co.,Ltd.
Zhangjiagang Jiayuan Machinery CO., LTD Professional liquid beverage filling and packing machinery manufacturer
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PCL Control 5500kg Water Bottle Filling Machine Production Line for Glass Bottles
Feature
The mineral water filling machine adpots advanced human-machine interface control. High quality international name brand key components. Suspension bottle neck catcher structure allows the machine change the bottle type easily. By changing the valves, it also can be used as hot filling machine. Spring type rinsing catcher can wash both inside and outside of the bottle/ High accuracy pressure water filling mechanism, ensure the height and quatity of the water filling. Magnetic powered cap device ensures tightness and prevents damage of the caps
Technical Parameter
| CGF16-12-6 | CGF18-18-6 | CGF24-24-8 | CGF32-32-10 | CGF40-40-12 | |
| Productivity | 2000-4000 BPH | 4000-6000 BPH | 8000-10000 BPH | 12000-15000 BPH | 16000-18000 BPH |
| Rinsing Head | 16 | 18 | 24 | 32 | 40 |
| Liquid Filling Head | 12 | 18 | 24 | 32 | 40 |
| Capping Head | 6 | 6 | 8 | 10 | 12 |
| Bottle Volume | 350ml~2000ml±10ml | 350ml~2000ml±10ml | 350ml~2000ml±10ml | 350ml~2000ml±10ml | 350ml~2000ml±10ml |
| Bottle Diameter | φ50-90 mm | φ50-90 mm | φ50-90 mm | φ50-90 mm | φ50-90 mm |
| Bottle Height | 150-310 mm | 150-310 mm | 150-310 mm | 150-310 mm | 150-310 mm |
| Filling Tolerance | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cap Size | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps |
| Air Pressure | 0.5 MPa | 0.5 MPa | 0.5 MPa | 0.5 MPa | 0.6 MPa |
| Air Consumption | 500 L/min | 500 L/min | 500 L/min | 500 L/min | 500 L/min |
| Filling Water Consumption | 1.5 m3/h | 3 m3/h | 6 m3/h | 7.5 m3/h | 9 m3/h |
| Rinsing Water Consumption | 0.5 m3/h | 1 m3/h | 2 m3/h | 2.5 m3/h | 3 m3/h |
| Motor Power | 3.5kW | 3.5kW | 4kW | 7.5kW | 7.5kW |
| Voltage | 380V | 380V | 380V | 380V | 380V |
| Dimension | (L×W×H) 2640×1520×2340mm | (L×W×H) 2816×1883×2340mm | (L×W×H) 3194×2054×2560mm | (L×W×H) 3937×2846×2560mm | (L×W×H) 4940×3755×3200mm |
| Weight | 2500kg | 3000kg | 5300kg | 8000kg | 12000kg |
| Filling Principle | Gravity Filling | Gravity Filling | Gravity Filling | Gravity Filling | Gravity Filling |
Rinsing part
1) The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of AISI304 stainless steel, this bottle clamp is hygienic and durable.
2) The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water
3) Covering of bottle clamps and elevator are product of IGUS. The rinse is driven by driving system positioned inside machine frame via gear transmission.
Filling part
1) The filler is designed and manufactured with application of Italy technology, providing
hardware guarantee for securing product quality and reducing loss. Rotary wheel are fully made of stainless steel AISI304.
2) Filling valves are designed and manufactured with German technology, made of AISI316L, featuring high filling accuracy and high filling speed.
3) Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder. All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free
bearing.
4) Hydraulic pump is float-ball controlled. The filler is driven by driving system positioned inside machine frame via gear transmission.
Capping part
1) The capper is most precise part in 3 in 1 filling machine, because the quality of machine ism important to running credibility and product quality.
2) The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively.
3) It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover.
4) Highly effective acentric way for cap sorting to reduce the abrasion.
5) It has the check-up device to control the cover lift.
